Shear Lug – Purpose, Types, Design Considerations, & Calculations

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A shear lug refers to a steel embedment, which forms part of an anchorage that transfers lateral loads to a concrete foundation. Typically, a welder attaches it to the base plate of an anchor in applications involving significant shear loads.

Typical shear lug in concrete foundation
Courtesy: AISC

In this article, you will learn the purpose of shear lugs, types, their design considerations, and the design calculations.

Purpose of Shear Lug

Anchoring a piece of equipment to a concrete floor or base, is common practice in the engineering industry. Moreover, the nature of the anchor depends on the predominant forces that will be acting on the structure. For small to moderate shear loads, anchor bolts provide sufficient resistance that caters for the full load. However, as the lateral loads increases, the use of shear lugs becomes imperative. Because the combination of shear and tensile forces adversely affect the capacity of anchor bolts. As a result, it is common to fabricate base plates with oversize holes, thus, exempting anchor bolts from bearing lateral loads.

Anchor bolt displaced by lateral forces
Courtesy: ResearchGate
Anchor bolts installed in over sized hole to avoid lateral loading
Courtesy: ResearchGate

Typically, they are used in anchorage in the following situations:

  • The shear design strength of the anchors is less than the magnitude of lateral loads acting on them.
  • Also, where the number of anchors needed for shear transfer is impractical.
  • Finally, when there is need for alternative means of shear transfer into the concrete.

Types of Shear Lugs

Generally, the classification of shear lugs depends on the method of installation and its configuration.

Classification by Installation Method

Their attachment to concrete is basically done in two ways.

  • Cast-in-place: This method of installation requires the shear lug to be cast in wet concrete before the concrete sets. Ideally, this approach is suitable when there is need for large embedment lengths due to significant shear loads.
  • Post-installed: For this method, a blockout set in the concrete receives the shear lug and is then filled with grout.
Cast-in-place and post-installed shear lugs
Courtesy: HILTI

Classification by Plate Configuration

Typically, shear lugs consist of one or more pieces of plate. Moreover, the direction and magnitude of the design shear force determines the configuration of the plates.

  • Crossed Plates: This is the ideal configuration for resisting lateral loads in two orthogonal directions.
Shear lug with crossed plate configuration
Courtesy: ResearchGate
  • H-shape Plate: As the demand for loading capacity and lug embedment increases, configurations such as the h-shape offer more suitable options.
Shear lug with h-shape configuration
Courtesy: ResearchGate
  • Large Box Shape: When the shear capacity of the anchor is to be greater than that of the structure it supports, it is common to find the shear lug much larger in size and box shaped. In addition, this is a configuration that suits structures that will be subject to seismic loads.
Shear lug with large box shaped configuration
Courtesy: ResearchGate

Shear Lug Design Considerations

The resistance to lateral forces on a structure comes from the combination of the shear lug and concrete foundation. Thus, it is necessary to evaluate the possible failure modes of these two entities.

Steel Failure

This failure mode has to do with the shear lug material. Moreover, to avoid this mode of failure, it is critical to evaluate the material’s shear and bending capacities with respect to its properties and physical dimensions of the lug. If the steel capacity is insufficient, it could fail through shear or bending.

Failure of shear lug material due to shear and bending
Courtesy: ASDIP

Weld Strength

The weld joint between the lug and the underside of the anchor base plate provides a point of possible failure. Thus, it is necessary to access the shear and bending reactions there and compare them to joint resistance.

Concrete Bearing

As the lug embedment in concrete increases, so does the concrete’s ability to bear the increase in lateral pressure. However, design guidelines limit the bearing depth to two times the lug’s thickness. In any case, the lateral pressure should be less than the concrete bearing strength.

Concrete Breakout

The effective stress area is the basis for determining the design strength of the concrete against breakout. In both plan and elevation, a 35° plane from the bearing edges from the shear lug to the free surface is what defines this effective stress area.

Modes of concrete foundation failure
Courtesy: ASDIP

Shear Lug Design Calculations

After obtaining the design loads on an anchor, engineers must verify the capacity of the concrete foundation and shear lug to resist these loads. This section reviews a few of the verification calculations.

Bearing Verification of the Shear Lug in Concrete

Calculations should verify that the effective shear force on the anchorage (τeff), is less than or equal to the lug’s design bearing resistance in concrete (VRd,c). Moreover, the design bearing resistance of the shear lug in concrete is a product of its effective length (Leff,n), the flange width (bn), and the concrete design strength (fcd).

    \[ V_{Rd,c} = b_{n}\times L_{eff}\times f_{cd} \]

    \[ \tau _{eff}\leq V_{Rd,c} \]

Satisfying this design criterion prevents concrete bearing failure.

Shear Verification

For the lug, its design shear resistance (VRd) should be equal to or above the effective shear force on the anchorage (τeff). This design resistance is a function of the shear area of the lug (Aτ), its material yield strength (fy), and the material partial factor (γM0).

    \[ V_{Rd} = A_{\tau }\times \frac{f_{y}}{\gamma _{M0}\sqrt{3}} \]

    \[ \tau _{eff}\leq V_{Rd} \]

The design criteria above are just snippets of the entire design process. Further details and guidance pertaining to this process are elaborated in standards such as ACI318-19.